Arai UK

Motorsport Helmet Standards Explained (2010)

CURRENT STANDARDS

FIA 8860-2004

Now mandatory homologation for many high level series, from 01/01/2011 these include: F1, F2, GP2, GP3, World Series by Renault, Euro F3, British F3, Spanish F3, A1GP, DTM, WTCC, WRC, LMP1, LMP2, FIA GT1, FIA GT2, FIA GT3

Snell SA 2010

New certification from Snell Foundation comprises two standards, SA2010 for helmets factory fitted with HANS anchors, and SAH2010 for helmets with an M6 terminal which accepts all forms of neck restraint anchors, these can then be fitted later by the user themselves without affecting the homologation.

Snell SA2005

Currently valid for International* and MSA events until further notice, expected until 2018 or 2019.

Snell SA2000

Currently valid for International* and MSA events until 31/12/2014

BSi 6658 Type A/FR

Currently valid for International* and MSA events Scheduled to be withdrawn for International events from 01/01/2014 *Does not include events which specifically require FIA 8860-2004 homologation

Snell FIA CMR2007 / Snell FIA CMS2007

Currently valid for International Karting events and mandatory in these events for drivers under 15. Currently valid for MSA Karting events and mandatory in these events for drivers in Bambino, Cadet or Super Cadet classes from 01/01/2011. Scheduled to be mandatory in MSA Karting events for all drivers under 15 years of age from 01/01/2013.

Snell K2010

Currently valid for International and MSA Karting events except for ages or classes where CMR/CMS2007 helmets are specifically required

Snell K2005

Currently valid for International and MSA Karting events except for ages or classes where CMR/CMS2007 helmets are specifically required

Snell K98

Currently valid for International and MSA Karting events except for ages or classes where CMR/CMS2007 helmets are specifically required


NO LONGER CURRENT STANDARDS

BSi 6658-85 Type A

Withdrawn for MSA events from 01/01/2010

BSi 6658-85 Type B

Not valid for MSA events

ALL ARAI MOTORSPORT HELMETS ARE APPROVED TO SNELL CERTIFICATIONS OR HIGHER

Snell standards & Differences

SNELL SA/SAH/K2010

For 2010 certification different impact speeds and peak G are specified per headform size. Also impacts are now specified in m/s rather than J and vary for the different headforms. Whilst the cumulative loads are similar to SA/K2005, the permissible Peak Acceleration Criteria has been lowered from 290G to 275G.

Test Impacts

Each impact site will be subjected to a group of one, two or three impacts according to the anvil selected for that site. The impact energies for each test impact are as follows:

  • Flat Anvil - 2 impacts
  • Hemi Anvil - 2 impacts
  • Roll Bar Anvil - 3 impacts
  • Edge Anvil - 1 impact
Impact Velocity Table
Head Form A
50-51cm
C
52-53cm
E
54-56cm
J
57-59cm
M
60-61cm
O
62+cm
Certification 1st 7.75 m/s
93J
7.75 m/s
108J
7.75 m/s
123J
7.75 m/s
141J
7.75 m/s
168J
7.75 m/s
183J
2nd 7.09m/s
77J
7.09 m/s
90J
7.09 m/s
103J
6.78 m/s
108J
5.73 m/s
91J
5.02 m/s
76J
3rd 6.78 m/s
71J
6.78 m/s
83J
6.78 m/s
94J
6.78 m/s
108J
5.73 m/s
91J
5.02 m/s
76J
Table 5 Pear Accelleration Criteria
&nsbp; Head Form
A C E J M O
Certification 275 G 275 G 275 G 275 G 264 G 243 G

If any test impact exceeds the energy specified by more than 3%, that will be deemed to have failed the test.

Impact Test Interpretation

The peak acceleration of the headform shall not exceed 290 G's for any valid certification test and the helmet's protective structures shall not break apart throughout the testing.

Chin Bar Test

The chin bar is subjected to an impact velocity of 3.5m/sec, the maximum downward deflection of the chin bar must not exceed 60 mm.

Shell Penetration Test

The penetration test striker shall have a mass of 3kg and shall fall through a height of 3m. The point of the striker shall be a cone with an included angle of 60° and the test striker must not penetrate to achieve even momentary contact with the test headform.

Face Shield Penetration Test

For full face helmets the shield is tested for penetration resistance with a soft lead pellet weighing 1g and travelling at 500km per hour. The pellet must not penetrate to the interior of the helmet nor produce an indentation exceeding 2.5mm.

Flame Resistance Tests - Auto Racing (SA2005) Helmets Only

The test will be conducted with a propane flame, the measured temperature at the flame location shall be 790°C.
Areas tested in this manner include the shell, helmet trim, chin strap, visor shield and lining within 50mm of the visor or neck aperture.

SNELL SA/K2005

Test Impacts
Each impact site will be subjected to a group of one, two or three impacts according to the anvil selected for that site. The impact energies for each test impact are as follows:

  • Flat Anvil - 2 impacts 1st at 150J 2nd at 110J
  • Hemi Anvil - 2 impacts 1st at 150J 2nd at 110J
  • Roll Bar Anvil - 3 impacts 1st at 150J 2nd at 120J 3rd at 100J
  • Edge Anvil - 1 impact 1st at 150J

If any test impact exceeds the energy specified by more than 3%, that will be deemed to have failed the test.

Impact Test Interpretation

The peak acceleration of the headform shall not exceed 290 G's for any valid certification test and the helmet's protective structures shall not break apart throughout the testing.

Chin Bar Test

The chin bar is subjected to an impact velocity of 3.5m/sec, the maximum downward deflection of the chin bar must not exceed 60 mm.

Shell Penetration Test

The penetration test striker shall have a mass of 3kg and shall fall through a height of 3m. The point of the striker shall be a cone with an included angle of 60° and the test striker must not penetrate to achieve even momentary contact with the test headform.

Face Shield Penetration Test

For full face helmets the shield is tested for penetration resistance with a soft lead pellet weighing 1g and travelling at 500km per hour. The pellet must not penetrate to the interior of the helmet nor produce an indentation exceeding 2.5mm.

Flame Resistance Tests - Auto Racing (SA2005) Helmets Only

The test will be conducted with a propane flame, the measured temperature at the flame location shall be 790°C.
Areas tested in this manner include the shell, helmet trim, chin strap, visor shield and lining within 50mm of the visor or neck aperture.

FIA8860-2004

Helmets must first pass SA2005 homologation and also be subjected to the following tests:

Impact Test

Single impact with energy increased from 150J to approx 225J, 9.5m/s impact speed of 5kg headform, for this impact Peak acceleration must not reach 300G and the HIC36 value shall not exceed 3,500.

Hardness Test

The helmet shell must be a minimum of 60 BARCOL.

Penetration Test

As for Snell the drop height is 3m but the striker is increased from 3kgs to 4kgs.

Crush Tests

An impact of 500J, 10m/s for 10kg, the force transmitted to the head should not exceed 10kN. This is done both laterally and longitudinally.